Product Description
Automatic Vertical Filling and Capping Machine
with High-volume Production for Shampoo
3D layout for reference
Product Parameters
| Function |
Filling, Capping |
| Application |
Home & Personal Care, Food, Cosmetics, Pharmaceuticals |
| Packaging Type |
Bottles |
| Core Components |
Motor, Pressure vessel, PLC, Bearing, Engine |
Packaging Material
After-sales Service Provided |
Plastic, Glass
Video technical support, Field installation, commissioning and training, Online support, Field maintenance and repair service |
| Warranty |
1 Year in Normal |
| Customized |
Customized |
Product Details
1. 6-head piston filling machine
For reference
1.1 Features
1. Huituo SFLP filling machine is mainly composed of storage tank, liquid level detection, filling nozzle, piston, bottler stopper, conveying system and Siemens control systems etc.
2. It's widely used for filling different materials in various bottles, featuring easy and too-free changeover.
3. Filling piston-volume metering method is adopted and each filling nozzle is controlled by one servo motor.
4. The whole line adopts pucks for smooth operation. We choose the three-row bottle in/out to improve speed requirement.
First row: Bottle-in Second row: Filling Third row: Bottle-out
Unpowered filling area in the middle, bottle in-and-out by cylinder push
For reference
5. Filling nozzle protection design
This filling machine adopts anti-collision self-protection function of filling nozzle. Once the filling nozzle is not inserted into the bottle correctly, or when it collides with other objects, the filling nozzle can be automatically disengaged from the mounting seat, and the filling nozzle as a whole will stop descending or lift quickly to avoid damage or injury to the filling nozzle.
There is a set of sensors installed on both sides of the nozzle, which can sense signals from each other under normal working conditions. It can be sensed when the nozzle is lifted and stops immediately.
1.2 Main components
1.2.1 Vertical Buffer tank
It adopts vertical buffer tank for easier clean, the 360 ° spray ball without dead angle. It is composed of the main tank body, the feeding pipe, the cleaning pipe, spray ball, the liquid level detection sensor, and the mechanical safety valve etc. The replenishment of the tank is performed according to the feedback signal of the liquid level detection. When the liquid level is at the set low liquid level, the valve opens and starts to replenish. When the high liquid level is set, the valve closes and stops feeding.
For reference
1.2.2 Filling nozzle
Its specially designed filling nozzles feature high precision and long service life.
Structural design for high viscosity liquids - using the top seal form
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Structural design for low-viscosity liquids - using internal plugging form
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1.2.3 Piston cylinder
Piston cylinder & valve quick disassembly: the connection part adopts clamp type quick release joint. The piston part is designed with an automatic cylinder release function, which can realize the automatic detachment of the piston head from the piston cylinder body and facilitate the automatic cleaning.
1.2.4 Feeding hose
It adopts branded conveying pipe, which conforms to food grade FDA, smooth EPDM rubber, abrasion resistance, ozone resistance and aging resistance, and is sterilized at 110 degrees for 30 minutes.
1.2.5 CIP
CIP function available. The CIP process can be designed based on customer requirements. Find a reference process in the below.
1.3 Main technical parameters
| No. |
Item |
Description |
| 1 |
Applicable bottle |
Based on requirement |
| 2 |
Filling accuracy |
±0.5% |
| 3 |
Dimensions |
1500*1200*3000mm(subject to final design) |
| 4 |
Weight |
2,500kg |
| 5 |
Filling heads |
6 |
| 6 |
Production capacity |
60bpm, based on 16 oz |
| 7 |
Air source |
0.4Mpa-0.6Mpa clean and stable air source |
| 8 |
Running noise |
<80dB(A) |
| 9 |
Main material |
Frame: 304 stainless steel, aluminium alloy etc.
Parts contact with liquid: 316L |
2. 6-head rotary servo pump capping machine
For reference
1. Siemens PLC controlled, integrated cap feeding, grasping, inserting and rotating, with automatic cap sorter to realize full automation.
2. Quick changeovers, module structure
3. Suitable for different bottles and caps
4. Each capping head equipped with one servo motor allows capping torque adjustment via HMI
2.1 Bottle-feeding by screw rod
The bottle-in screw is processed by contour design, with precise and fast bottle feeding. The screw drive follows the main drive, the screw angle can be set via touch screen to make it match with the star wheel. There is a sensor at the bottle-in screw, no bottle, no capping and alarm when bottle-stuck.
For reference
2.2 Cap-feeding
The cappper adopts servo motor for cap-feeding chain. The servo motor has the advantages of periodic start and stop, periodic positive and negative rotation, which reduces noise and avoid cap-stuck.
For reference
2.3 Cap-dividing
The cap divider is customized by the cap shape and different diameters would require changeover, but only the white part in the following pic needs to be changed.
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2.4 Servo capping
Each capping head is equipped with one servo motor. During capping process, torque evenly spreads to three symmetric points; Keep static station between claws and bottles during capping; -Torque switching between different products can be achieved simply by changing the set value of the program.
For reference
2.5 Bottle positioning
The star wheels are made of PP, designed by bottle shape, with smooth surface. It can not only stabilize the positioning, prevent the bottle from being scratched; and allows quick changeover. For different specifications of products, it adopts quick-release design.
For reference
2.6 Rejection of no cap or misapplied cap (Sensor detection)
A double-conveyor belt with detection sensor is installed at the bottle exit. The qualified bottles are normally conveyed, and the unqualified (missing cap and misapplied cap-higher than 2mm) bottles are automatically diverted to another conveyor by using a swing cylinder. When bottle block appears, the capping machine will automatically stop and it will start again when the problem solved.
For reference
Visual detection (Optional)
-To detect pump nozzle exceeding the range of the bottle
-Camera brand: Cognex
-HMI included
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2.7 Automatic cap elevator and unscrambler
It is to arrange the disorderly pump caps regularly by vibrating principle. The cap is outputted from the cap-feeding channel in an orderly manner, and the capping machine is grasped by the cap divider. The speed of the unscrambler is automatically adjusted according to the elevator. The sorter is automatically controlled by the capping machine interface, without manual adjustment.
For reference
2.8 Main technical parameters
| No. |
Item |
Description |
| 01 |
Dimension |
TBD |
| 02 |
Capping torque |
Servo control |
| 03 |
Stand-alone pass rate |
98% |
| 04 |
Nominal speed |
60bpm |
| 05 |
Voltage |
220-380V, 50-60Hz, three-phase five-wire power supply |
| 07 |
Air source required |
0.4-0.6Mpa clean and stable air source |
| 08 |
Running noise (decibel) |
<=80 decibels |
| 09 |
Machine weight |
3.5 tons |
| 10 |
Main material |
Frame: carbon steel, stainless steel frame;
Contact with cap: PU |
After Sales Service
We have a super complete and professional after-sale service and team, which can provide on-site training, remote support, local service, regular one-year warranty, and lifelong software upgrades. We also have a extremely professional mechnical design and program development team, which can meet the customized needs of different customers.
Why Choose Us?
1.Extensive experience in intelligent packaging
2.Professional R&D team
3.Deep customization service
4.CCCI & UDEM & CE certification
5.One year warranty with lifetime software upgrades
This equipment combines versatility, efficiency, and advanced technology to streamline your production process.
Company Profile
Changzhou Huituo Technology Co., Ltd., founded in 2010, is a leading enterprise in the domestic intelligent packaging industry. We commited to the manuafacture of packaging equipment in the fields of daily chemicals, cosmetics and so on. In addition, we can also provide automated filling and capping solutions.
Certifications
Applications
·Cooperation
We are looking forward to hearing from you at any time.
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