High-Precision Linear Servo-Piston Filling & Clutch Capping Machine for Trigger Cleaners
Product Parameters
| Function |
Filling,Capping |
| Application |
Home & Personal Care, Food, Cosmetics, pharmaceuticals |
| Packaging Type |
Bottles |
| Core Components |
Motor, Pressure vessel, PLC, Bearing, Engine |
| Packaging Material After-sales Service Provided |
Plastic, Glass Video technical support, Field installation, commissioning and training, Online support, Field maintenance and repair service |
| Warranty |
1 Year in Normal |
| Customized |
Customized |
Product Details
1. Bottle elevator and unscrambler
For reference
1.1 Working principle
This sorter is to organize the disordered bottles and connect to the filling machine, making it full automatic. Workers put the bottles into elevator sending the bottles into the bottle storage circle. It will rely on the disk centrifugal force to make bottles head to tail out of the centrifugal disk, with the exit of the multi-stage belt mechanism. Through the stabilization of the bottle body, it will clamp bottles into the hook claw mechanism, the bottle mouth at front will be hooked up and if bottle mouth not at front, it won't be hooked up. After all bottles' mouth are at front, they will go to the last belt to make them stand up and then go to bottle orientator.
1.2 Features
1. Stainless steel frame, easy to clean and pollution-free for bottles.
2. Control system and low-voltage electric ensure stable operation.
3. Easy connection with filling machines.
4. Suitable for whole line with bottle stuck alarm for air conveyor and automatically restart when stuck is solved.
5. Compact and wide application.
1.3 Main components
1. High speed centrifugal disk
For reference
Multi-stage belt output, automatic bottle turning: double bottle separating belts increase the efficiency.
2. Multi-stage beltMulti-stage belt output, automatic bottle turning: double bottle separating belts increase the efficiency.
3. Safety measure
All mechanically driven parts are guarded and partially open with visual windows.Safety door: All doors are installed with limit switch to make sure machine stops and sends warning signal when door is open.
1.4 Main technical parameters
| No. |
Item |
Description |
| 1 |
Dimension |
4000*1800*2000mm |
| 2 |
Speed |
70bpm |
| 3 |
Air pressure |
6bar |
| 4 |
Air consumption |
0-2.5cm³/min |
| 5 |
Bottle |
Customized |
| 6 |
Power |
2KW 220v-380v 50HZ-60HZ |
| 7 |
Item weight |
1.2T |
2. Bottle orientator
After the bottle unscrambler, the bottles will go to next station with different directions. The bottle orientator is added between the unscrambler and filling machine to make sure the bottles in the same direction entering to filling machine. Considering the bottle two directions have much difference, sensor detection would be ok.
For reference
For reference
3. 12-head linear servo piston filling machine
Only for reference
Huituo SFL filling machine is mainly composed of storage tank, liquid level detection, filling nozzle, piston cylinder, conveying system and electric control systems etc.
It's widely used for filling different materials in various bottles, featuring easy and too-free changeover.
3.1 Features
1. Filling piston-volume metering method is adopted. The servo motor controls the filling head and adopts multi-stage dived filling, which is suitable for products that are easy to foam during filling.
2. Easier changeover
The filling parameters of each filling nozzle can be set or modified on the touch screen, or directly call the stored parameters of different products for changeover, and the PLC has the function of batch modification and storage.
3. Filling nozzle protection design
This filling machine adopts anti-collision self-protection function of filling nozzle. Once the filling nozzle is not inserted into the bottle correctly, or when it collides with other objects, the filling nozzle can be automatically disengaged from the mounting seat, and the filling nozzle as a whole will stop descending or lift quickly to avoid damage or injury to the filling nozzle.
There is a set of sensors installed on both sides of the nozzle, which can sense signals from each other under normal working conditions. It can be sensed when the nozzle is lifted and stops immediately.
3.2 Main components
3.2.1 Storage tank
It adopts cylinder storage tank to ensure that there is no dead angle when cleaning. At the same time, the liquid storage tank is equipped with at least 2 rotating spray balls on the left and right, and 360° spray cleaning without dead angle. A liquid level detection device is designed inside. The filling program designs the liquid level detection range. When the feeding liquid level reaches the high liquid level, the feeding will be stopped. When the liquid level of the tank is lower than the low liquid level, the feeding will be continued.
For reference
3.2.2 Filling nozzle with diving function
Its specially designed 2-stage filling nozzles feature high precision and long service life. Double-stroke cylinder controls the opening and closing of the nozzle, the first stroke is used for rough filling of about 80% of the filling volume, to enhance the filling speed and reduce the generation of foam during the filling process, the second section of the remaining about 20% of the filling volume to start the fine filling to ensure the filling accuracy.
Dive down to a position near the bottom of the bottle before the filling nozzle is opened. After the filling nozzle opens, it is gradually raised above liquid level during the filling process.The purpose is to reduce the impact brought by the height drop, thus reducing the generation of foam.
Two-stage filling nozzle
3.2.3 Feeding hose
It adopts branded conveying pipe, which conforms to food grade FDA, smooth EPDM rubber, abrasion resistance, ozone resistance and aging resistance, and is sterilized at 110 degrees for 30 minutes.
For reference
3.2.4 CIP (Clean in Place)
CIP function available. The CIP process can be designed based on customer requirements. Find a reference process in the below.
Just for reference
3.2.5 Main technical parameters
| No. |
Item |
Description |
| 1 |
Applicable bottle |
Based on requirement |
| 2 |
Filling accuracy |
±0.5% |
| 3 |
Dimension |
1800*1500*2500mm(TBD) |
| 4 |
Weight |
2,500kg(TBD) |
| 5 |
Filling heads |
12 |
| 6 |
Air source |
0.4Mpa-0.6Mpa clean and stable air source |
| 7 |
Power supply |
220V-380V, 50HZ-60HZ |
| 8 |
Running noise |
≤80dB(A) |
| 9 |
Machine material |
Frame: carbon steel, stainless steel frame;
Contact with material: 316L stainless steel;
Material pipe: sanitary grade steel hose;
Connected and fixed mechanical parts: SUS304 stainless steel; control valve: 316L stainless steel;
Screen door: stainless steel edging, plexiglass |
4. 8-head rotary clutch capping machine
For reference
4.1 Features
1.Adaptable to spray trigger caps and different containers
2.Precise application of the trigger tube
3.Automatic "No Bottle - No Cap" system
4.Touch screen controls with job memory
5.Adjustable capping torque(magnetic clutches)
6.Unqualified products(miss-aligned or missing caps) rejection
7.Modular and flexible design with quick changeover features
Easy maintenance
4.2 Main components
4.2.1 Bottle feeding
The bottle-in screw is used to separate the bottles before entering the capping. It is processed by contour design, which ensures precise and fast bottle feeding; gentle movements, no damage to bottle.
For reference
4.2.2 Cap-feeding and dividing
It adopts air blower to feed caps and the cap divider is customized by the cap shape and different diameters would require changeover, but only the white part in the following pic needs to be changed.
For reference
4.2.3 Tube fixing
No matter for the trigger tube or the pump tube, the fixer design will ensure the cap into the bottle in the right way.
For reference
4.2.4 Clutch Capping
During capping process, torque evenly spreads to four wheels; Make non-relative motion between wheels and caps; High-precious torque control system, a stable and reasonable torque value.
For reference
4.2.5 Bottle positioning
For different specifications of products, it adopts quick-release design, including the bottle-in star wheel, bottle-out star wheel, bottle-taking star wheel, bottle in-and-out guide plate, and outer retaining ring. The template and puck are color-coded to distinguish between different specifications.
For reference
4.2.6 Unqualified product rejecting
A double-conveyor belt with detection sensor is installed at the bottle exit. The qualified bottles are normally conveyed, and the unqualified (missing cap/tube and misapplied cap) bottles are automatically diverted to another conveyor by using a swing cylinder.
For reference
4.2.7 Automatic cap elevator and unscrambler
It is to arrange the disorderly cap regularly for the trigger caps. The cap is outputted from the cap-feeding channel in an orderly manner, and the capping machine is grasped by the cap divider.
- The speed of the unscrambler is automatically adjusted according to the elevator.
- The sorter is automatically controlled by the capping machine interface, without manual adjustment.
- The parameters can be stored.
- Quick changeover.
For reference
4.3 Main technical parameters
| No. |
Item |
Description |
| 01 |
Dimension |
TBD |
| 02 |
Capping torque |
Servo |
| 03 |
Cam |
Servo controlled(electronic cam) |
| 04 |
OEE |
91%
(quality factor x performance factor x availability factor) |
| 05 |
Nominal speed |
6,000bph |
| 07 |
Power supply |
220/380V 50Hz 1/3Ph+N |
| 08 |
Compressed air |
6 Bar |
| 09 |
Conveyor height |
850 +/-100 mm |
| 10 |
Running noise (decibel) |
<=80 decibels |
| 11 |
Machine weight |
3.5 tons |
| 12 |
Main material |
Frame: stainless steel 316;
Plate chain: PP |
After Sales Service
We have a super complete and professional after-sale service and team, which can provide on-site training, remote support, local service, regular one-year warranty, and lifelong software upgrades. We also have a extremely professional mechnical design and program development team, which can meet the customized needs of different customers.
Why Choose Us?
1.Extensive experience in intelligent packaging
2.Professional R&D team
3.Deep customization service
4.CCCI & UDEM & CE certification
5.One year warranty with lifetime software upgrades
This equipment combines versatility, efficiency, and advanced technology to streamline your production process.
Company Profile
Changzhou Huituo Technology Co., Ltd., founded in 2010, is a leading enterprise in the domestic intelligent packaging industry. We commited to the manuafacture of packaging equipment in the fields of daily chemicals, cosmetics and so on. In addition, we can also provide automated filling and capping solutions.
We are looking forward to hearing from you at any time.
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