Modular Bottle Conveyer Filling and Capping Machine for Flat Bottle with Customized Pucks

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Application: Cleaning, Detergent, Cosmetics, Skin Care Products, Dairy Products, Hair Care Products
• Type: Filling and Capping Machine
• Forming Species: None
• Forming Function: Filling
• Driven Type: Electric
• Material Type: Liquid
• Packaging: Bottles
• Packaging Material: Plastic & Glass
• Gross Weight: 1000kg
• Area: 12 Square Meter
• Function: Conveying&Cleaning&Filling&Capping&Cap-Pressing
• Structure: Linear
• Customization: Available
• Material: Stainless Steel&Steel
• Production Rate: 40-60bpm
• Total Power: 7.0kw
• Power Supply: 220-380V, 50-60Hz
• Transport Package: Strong Wood Box
• Specification: 5000mm*2000mm*2000mm
• Trademark: HUITUO
• Origin: China
• HS Code: 8422303090

Product Description

Modular Bottle Conveyer Filling and Capping Machine
for Flat Bottle with Customized Pucks

Basic Information

MaxMod is a multifunction modular machine that can meet diverse production needs. Suitable for assembling bottles and caps of different types, as well as filling of liquids with various viscosities. It has high filling accuracy and precise torque control. The filling components are easy to disassemble and be cleaned then changeover. Compared to traditional models, it greatly improves efficiency and is widely used in the production of daily chemical products, cosmetics and other fields.

Product Description

It consists of 6 modules: Conveyor Module, Air-cleaning Module, Filling Module, Capping Module, Cap-pressing Module and Puck-out Module. Intensive and space-saving, efficient and easy to maintain!

Conveyor Module
It can convey the bottle pucks. There are thirty-six pucks in one line and they can hold seventy-two bottles at the same time. The conveyor is controlled by servo motors.

Air-cleaning Module
It can blow in the clean compressed air then inhale it out to clean the space inside the bottle. It's also equipped with high-frequency pulse ion neutralizers to eliminate the static electricity to prevent the dusts. Besides, bottles can be cleaned upright or upside down, if necessary.

Filling Module
It mainly consists of buffer tank, pipes, diaphragm valves, piston cylinders, cylinders and filling nozzles. They can be quickly disassembled and it's easy to changeover.
It's equipped with a liquid level detection to detect the liquid height and automatic replenishment can be set. We have three different types of filling nozzles to meet the filling requirements of different liquids and bottles. The filling process is controlled by servo motors and it's very accurate.
 

Capping Module
The capping module is controlled by servo motors, and the torque can be precisely adjusted according to different products. The bottle fixers and claw heads can be replaced according to different bottles and caps, and the height can be adjusted by the hand wheel when changeovering.

Cap-pressing Module
We press the caps with the cylinders and can adjust the height with the hand wheel, too. We can swap the capping module and the cap-pressing module according to the specific products.

 

Puck-out Module
It's equipped with an automatic puck-out mechanism to reduce labor costs. We can choose the corresponding puck-out parts according to the bottles of different size. The servo can control the gripping height according to different bottles.
 

Our Advantages

1.Compact design: only 12m² for one line.
2.Easy to plan: multi-line can save more space.
3.Highly cost-effective: 50% cost saved.
4.Faster changeover: module structure, within 10 min.
5.Servo controlled filling: high precision.
6.Variable function: suitable for more products.
7.Improved filling design: less material loss.
8.Highly customizable: based on actual needs.

Product Parameters

Item	Description
Dimension	5000mm(Length)*2000mm(Width)*2000mm(Height)
Component details	4-head air-cleaning & 4-head piston filling & 2-head capping & 2-head cap-pressing & 4-head puck-out (Standard machine, customized on demand)
Applicable bottle height	30-340mm
Applicable bottle diameter	≥8mm
Applicable material	toner, lotion, cream, etc.
Filling quantity	1-500ml
Filling accuracy	±0.5%
Capping torque	≤5NM
Cap-pressing pressure	≤400N
Production speed	40-60bpm
Total power	7.0kw
Air source requirement	0.4-0.6MPa clean and stable air
Air consumption	130 NL/min 0.5-0.6MPa
Power supply	220-380V, 50-60HZ
Machine weight	930 kg
Machine material	Frame:stainless steel frame, aluminium profile; Component contact material: 316L stainless steel; Pipe material: hygiene grade hose; Electrical box: SUS304 stainless steel; Connecting and fixing mechanical components: SUS304 stainless steel; Control valve: 316L stainless steel; Capping head: silicone; Sealing part: rubber/fluoro rubber/silicone.

 

After Sales Service

1.On-site training and demonstration
2.7*24-hour remote support
3.Engineer local service
4.Regular one-year warranty
5.Lifetime software upgrade

Certifications&Patents

 

Cooperative Clients

Company Profile

HUITUO is a company with 14 years of experience in intelligent packaging, dedicated to the design and manufacturing of packaging equipment in the fields of daily chemical, cosmetics, pharmaceuticals, food, etc. It has numerous professional technical development personnels. We can provide you with customized filling machine, capping machine and whole line solutions.

Our Value & Vision

HUITUO's DNA of concentration and value concept of customer-centered make us really listen to customers, which innovates us to sustainably improve each new machine to infinitely meet customers'need.

Our vision is "helping customers realize brand dream", which pushes us continuously establish customer-centered concept and management system of sale, R&D and service to create greatest value for customers and make self-growth!
 

                                                                                 Create Filling & Capping
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